It is important to understand manufacturing objectives and goals. Whether you have a small or large manufacturing business.
Manufacturing is what allows businesses to sell products at higher costs. Manufacturing industries that operate on a larger scale can mass-produce products. They do this by using processes and advanced technologies.
This industry is a huge and integral part of the world’s economy. This industry converts raw materials into something that could add more value. This added value will increase the price of the finished product. This is what makes manufacturing a profitable business.
Regarding this matter, process heating holds significant importance in the manufacturing industry. Whether it’s for generating steam or melting and joining metals, industrial high-heat heaters are used in some form or another. Thus, process heating is an essential component for manufacturing industries.
Different types of heating equipment are needed in different situations. You might need custom flexible heaters or circulation heaters, depending on the specific heating requirements of your manufacturing process.
Choosing the right heating equipment can significantly impact the efficiency and productivity of a manufacturing process.
- Industrial heaters convert energy into a heat source. This will then be transferred through conduction, convection, and radiation.
- Conduction happens when a solid object’s molecules transfer their energy. They transfer this energy by vibrating at higher frequencies.
- Convection happens when thermal energy is carried through a medium in the form of a convection current. This can either be free-flowing or forced.
- Radiation happens when indirect heat transfers through electromagnetic waves. This happens without any physical contact between the heat source and the substance.
Industrial high-heat heaters are important in any type of manufacturing industry. But, you should know the right heating equipment to use.
Types of Custom Industrial Heaters
Industrial heaters can be used in different ways. When used for drying purposes, the heat creates steam that removes moisture. Industrial heaters are also needed for making many other products, like concrete and asphalt.
There are many types of industrial heaters. They also have their uses and purposes. Here is a list of different industrial heaters and their purposes:
Air heaters
- This device is used to heat air. Air heaters include devices like radiant and space heaters.
Circulation Heaters
- Circulation heaters are used to warm streams of flowing liquid. The liquid would heat up when passing through this.
Duct heaters
- This would heat up moving air or gas that passes through its duct.
Custom flexible heaters
- Flexible heaters can be molded so that they can heat a specific shape. An example of this is a flexible Kapton heater.
Film heaters
- Film heaters are a method for electric resistance heating. This provides relatively low temperatures over large areas.
Immersion heaters
- Immersion heaters are used by placing the substance that needs to be heated on them.
Space heaters
- This is the best option for small places. It is mostly portable and safe to use.
Strip heater
- This heater is mounted on a surface and is used to heat that surface or the surrounding air.
Tubular heaters
- This is typically used to heat air, gas, or liquid through conduction, convection, and radiant heat.
Tote/drum heaters
- These are used to heat liquid drums or gas cylinders. Tote heaters enclose a tank or drum and are used to keep it warm.
Medical device heaters
- Medical device heaters are high-purity liquid and gas heating components. This is used to fit a variety of blood, biofluid, and breathable gas applications and equipment.
Custom industrial heaters are needed in a wide range of industrial and manufacturing businesses. It has a wide range of applications, including heat treating, curing or tempering, melting, etc. Choosing the right kind of heater for a specific job is safer, more cost-efficient, and more efficient.
How Industrial Heaters Can Improve Efficiency in the Manufacturing Industry
Poor working conditions can occasionally be an obstacle to manufacturing. Cold conditions in particular can make it difficult for workers to be focused and productive. Not being able to use the right heating tools can also hinder production.
Proper heating systems are important in the manufacturing industry. Maintaining optimal conditions in a manufacturing line can make a difference in its efficiency.
Here are 7 ways an industrial heater can improve efficiency in the manufacturing industry:
It can affect the final product
- There are specific items that can only be manufactured at a specific temperature. A temperature that is too high or too low can affect the final product. It can also potentially ruin the final product, which leads to the waste of raw materials.
- An example is during the production of food. The wrong temperature can make the final product unsafe for consumption. If a product is made at a high temperature, it can affect its malleability and structural integrity.
Maintain viscosity
- Heaters can maintain the correct viscosity of petrochemical liquids and gases during processing. Direct heating with immersion heaters can deliver faster and more consistent heat dispersion.
It can affect the process
- Many manufacturing processes that involve chemicals need to be done under the right conditions. Temperatures that are either high or low can affect the rate at which a reaction should occur.
- An example is the manufacturing of plastics. Its process should be undertaken at carefully controlled temperatures. The chemical process will not proceed as expected when the temperature is wrong.
Generate power
- Heat operates the electrical generators that power the world. Even though the heat and gas sources are different, the result is still the same.
Prolong the machine’s life
- Machines that operate daily will incur some wear and tear during their lifetime. These machines are often turned on and in operation throughout the day. If they aren’t looked at properly, they will not last long.
- Making sure that the ambient temperature remains within optimum levels. This will maximize the lifetime of the machine and keep it working at its greatest efficiency.
Keeps employees comfortable and productive
- Employees who are comfortable and happy can be more productive. A cold manufacturing line can slow down your employees. It will also affect their motor control, which can increase the likelihood of accidents occurring.
Distilling
- Custom heaters are essential for distilling petroleum into its components. They use heat to combine chemicals to form new ones. They can also use heat to break them down into their basic elements.
Industrial heating is responsible for almost everything that we take for granted. It can be the food that we eat, the components of the devices we use, or even the items we use every day.
In Conclusion
Having the right industrial heaters in your workplace is essential in any working condition. Having the right heating equipment can make your job easier and faster.
Different types of industrial custom heaters have different use cases. Some can be used in specific environments and situations. Some of them are also specially made to fulfill a specific need when heating a material.
Whatever industry you might be in, industry heating machines are an important factor. Whether you are in the food manufacturing industry or the metalworking manufacturing industry, having the right equipment for the job is always ideal.