Construction machinery and other equipment are never cheap to buy. For example, a standard model compact tractor costs roughly $10.000 on average. With prices like that, it’s only natural to treat the technology you buy as if it’s the only mechanical device you’ll ever buy. No one would want to spend a great deal of money on equipment that will break even before it is fully paid for. But with the right care something like a Jonh Deere Mini Excavator could run forever.
To extend the life of your equipment and get the most out of it, you must stick to a precise set of criteria when it comes to machine maintenance and use. You will need to commit to regular maintenance and cleaning to make sure your equipment lasts for a long time. Read on to find out how to prolong the lifespan of your machinery and equipment.
Perform preventive maintenance
You should constantly make time to visit the working site and inspect your materials and equipment. When you have a set plan, request that your supervisors send you daily reports on any malfunctions or abnormalities in the operation of the tools. Aside from that, make sure that each piece of technology is used for its original function to avoid mishandling it.
You might also hire a skilled and well-known fleet service company to look beneath the hood of your material handling systems on a regular basis. In this manner, you will be able to remove maintenance missteps as well as detect developing faults that could permanently ground the equipment if left unchecked.
This is more than just a lubricant and filter program. Component rebuilds, electronic data collecting, and a point-to-point inspection procedure should all be part of your preventative maintenance program. Using Wajax industrial products and repair services is one of the best approaches to maintaining your equipment.
Invest in employee training
The first step in extending the life of your materials and equipment is to make sure that your employees understand how to use them. The Occupational Safety and Health Administration recommended that equipment operators receive special training. This also helps to decrease breakages caused by ignorance, but it also lowers the danger of injuries on the job.
Furthermore, training operators will help to reduce accidents that result in the totaling of your materials and equipment. If you upgrade or purchase new equipment, set up frequent training to make sure that your employees understand how to use it. You can implement this policy by issuing a license to successful trainees.
As a result, make sure that just about every operator presents their certification before using any device. You will eventually avoid breakages caused by inappropriate machine usage. Use convenient reminders like a clearly written handbook on each machine. Also, keep the most recent equipment handbook on hand for rapid reference during operating hours.
Service records must be detailed
When performing preventative maintenance on a piece of machinery, every adjustment to the unit should be documented. The more precise the service history, the clearer the image of the equipment’s condition gets. When performing a complete inspection and noting the state of the equipment, everything from the bulbs and belts to the undercarriage and fuel tank should be included.
A properly maintained piece of machinery includes cutting edge, tires, shafts, air filters, connectors, and grease lines. Appropriate paperwork of the machine’s state does not imply merely documenting the portions that are undergoing maintenance. Make sure that every employer of yours understands this rule and that you will not tolerate any exceptions from that rule.
Even if the only maintenance conducted is a lube and filter change, it should include a comprehensive report on the complete piece of machinery from beginning to end. When breakdowns occur, extensive service data of the machinery create a complete image of the equipment, making it much easier to establish where a problem began.
Material handling equipment, like other machinery, is prone to damage. When this equipment is left unattended, it is prone to frequent malfunctions. Maintenance is essential in minimizing excessive wear and tear of these expensive pieces of equipment. Even though it will take time and money, this will save you from the cost of purchasing new equipment.
Make sure that your employees are well trained for the use of your machinery and make it clear that they are the ones that have to clean the equipment after use. Furthermore, be clear that if your equipment is mishandled they will be held responsible and that if someone makes any repairs or modifications to the machinery, they must record it in detail.